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噴淋清洗機幫您節省成本,清洗的更徹底

作(zuò)者:創始人來源:http://www.ahfanglei.com/時間:2025-04-07

在機械製造、電子加(jiā)工、汽車零部件等行業中,零件(jiàn)表麵的油汙、碎屑、氧化物等雜質會影響產品質量和(hé)使用壽命。噴(pēn)淋清洗機作為一種高效(xiào)清潔設備,正逐步替代傳統人(rén)工清洗方式,成為工業生產線上的重要(yào)工具。

In industries such as mechanical manufacturing, electronic processing, and automotive parts, impurities such as oil stains, debris, and oxides on the surface of parts can affect product quality and service life. Spray cleaning machine, as an efficient cleaning equipment, is gradually replacing traditional manual cleaning methods and becoming an important tool on industrial production lines.

一、工作原理:高壓水流與智能控製的(de)結合

1、 Working principle: combination of high-pressure water flow and intelligent control

噴淋清洗機通過(guò)以下(xià)核心步驟實現深度清潔:

The spray cleaning machine achieves deep cleaning through the following core steps:

高壓水刀衝刷:設備內部的噴嘴以 50-150bar 的壓力噴射(shè)水流,形成高速水刀,可剝離零件表麵的(de)頑固汙(wū)漬。

High pressure water jet flushing: The nozzle inside the equipment sprays water at a pressure of 50-150 bar, forming a high-speed water jet that can peel off stubborn stains on the surface of the parts.

旋轉(zhuǎn)噴淋臂:多角度旋轉的噴(pēn)淋臂覆蓋整個清洗艙,確保零件每個角落都能被衝洗到。

Rotating spray arm: The multi angle rotating spray arm covers the entire cleaning chamber, ensuring that every corner of the parts can be flushed.

清潔劑輔助:根(gēn)據不同汙漬類型,可(kě)添加堿性、酸性或中性清(qīng)潔劑,增強去汙效果。

Cleaning agent assistance: Depending on the type of stain, alkaline, acidic, or neutral cleaning agents can be added to enhance the cleaning effect.

熱風幹(gàn)燥:清洗完成後,內置的熱風係統快速吹(chuī)幹零件表麵,避免水漬(zì)殘留。

Hot air drying: After cleaning, the built-in hot air system quickly dries the surface of the parts to avoid water stains.

二、核心優勢:效率與質量的雙重提升

2、 Core advantage: Dual improvement of efficiency and quality

1. 高效省(shěng)人工(gōng)

1. Efficient and labor-saving

傳(chuán)統人工清洗(xǐ)一個零件可能需要 5-10 分鍾,而噴淋清洗機(jī)每分(fèn)鍾可處理 10-20 個(gè)零件,效率提升 5-10 倍。某汽車零部件廠(chǎng)實測(cè)數據顯示,使(shǐ)用噴淋清洗機後,單(dān)班產能從 800 件提升至 4500 件。

Traditional manual cleaning of a part may take 5-10 minutes, while spray cleaning machines can process 10-20 parts per minute, increasing efficiency by 5-10 times. According to actual test data from a certain automotive parts factory, the single shift production capacity increased from 800 pieces to 4500 pieces after using a spray cleaning machine.

2. 清潔更徹(chè)底

2. Clean more thoroughly

高壓水流可深入螺紋孔、溝槽等人工難以觸及的部位。例如,軸承滾子的盲孔清洗,噴淋設備可將(jiāng)清潔度從 ISO 16232 的 8 級提升至 5 級。

High pressure water flow can penetrate into hard to reach areas such as threaded holes and grooves. For example, for blind hole cleaning of bearing rollers, spray equipment can increase the cleanliness from ISO 16232 level 8 to level 5.

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3. 環保節能(néng)

3. Environmental protection and energy conservation

相比超聲波清洗機,噴淋設備用水量(liàng)減少 30% 以上。某精密電子企業數據顯示,改用噴淋清洗後,每(měi)月水費(fèi)降低 42%,化學藥劑(jì)使用量減少 60%。

Compared to ultrasonic cleaning machines, the water consumption of spray equipment is reduced by more than 30%. According to data from a precision electronics company, switching to spray cleaning reduced monthly water bills by 42% and chemical usage by 60%.

三(sān)、應用場景:多行業的清潔解決方案

3、 Application scenario: Cleaning solutions for multiple industries

1. 汽車製造

1. Automobiles manufacturing

發動機缸體(tǐ):清除鑄造砂粒和切削液殘留

Engine cylinder block: Remove casting sand particles and residual cutting fluid

變速(sù)箱齒輪:去除熱處理後的氧化皮

Transmission gears: Removing oxide scale after heat treatment

輪轂:清洗塗裝前的油汙和灰塵

Wheel hub: Clean oil and dust before painting

2. 電子行業

2. Electronic industry

線路板:衝洗焊接後的助焊(hàn)劑殘(cán)留(liú)

Circuit board: residual solder flux after rinsing and soldering

半導體元件:去(qù)除光刻(kè)膠和金屬雜質

Semiconductor components: Removing photoresist and metal impurities

連(lián)接器:清(qīng)潔電鍍前的表麵氧化物

Connector: Clean the surface oxide before electroplating

3. 機械加工

3. Mechanical processing

液壓閥體:清洗加工過程中的(de)金屬(shǔ)碎屑

Hydraulic valve body: cleaning metal debris during processing

軸承(chéng)組件:去除防鏽(xiù)油和裝配油脂

Bearing components: Remove rust proof oil and assembly grease

模具型腔:清理注塑殘留的(de)塑料顆粒

Mold cavity: Clean up residual plastic particles from injection molding

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