
在汽車零部(bù)件、五金精密件、飛機零配件等製造行業,很(hěn)多時候需(xū)要使用碳(tàn)氫溶(róng)劑對工件進行(háng)清洗。然而,此類(lèi)清洗方式(shì)常常麵臨:
In manufacturing industries such as automotive parts, precision hardware components, and aircraft parts, it is often necessary to use hydrocarbon solvents to clean workpieces. However, such cleaning methods often face:
油漬、鋁屑等雜質頑固殘留,影響(xiǎng)精度與加工效率? 複雜結構(gòu)清(qīng)洗困難,人工幹預(yù)成本高? 溶劑浪費、廢水處理費用攀升,環保合規壓力增大? 易燃易爆溶劑帶(dài)來操作風險與監管(guǎn)處罰隱患……
Stubbornly residual impurities such as oil stains and aluminum shavings affect accuracy and processing efficiency? Difficult to clean complex structures and high cost of manual intervention? Waste of solvents, rising costs of wastewater treatment, and increased pressure on environmental compliance? Flammable and explosive solvents pose operational risks and regulatory penalties
科爾真空碳氫清洗機,以經濟高效、環保安全的性能,成為工業客戶信賴的清洗解(jiě)決方案。
Kohl vacuum hydrocarbon cleaning machine has become a trusted cleaning solution for industrial customers with its economical, efficient, environmentally friendly and safe performance.
全(quán)自動真空碳氫超(chāo)聲波清洗機Carbon hydrogen cleaning
Fully automatic vacuum carbon hydrogen ultrasonic cleaning machine
真空碳氫超聲波清洗機是利用碳氫化合物溶劑作為清(qīng)洗介質,使得超聲波空化(huà)的物理(lǐ)作用結合碳(tàn)氫溶劑(jì)的化學作用相結合,在完全封閉(bì)且真空(kōng)負壓的(de)條件(jiàn)下對工件進行有效的清洗,然後(hòu)再通過真空負壓進行快速幹燥,同(tóng)時(shí)蒸餾再生裝置在真空負壓的狀態下對碳(tàn)氫溶劑進行冷凝回收,其分離出的雜質收集後可以單獨排出。
The vacuum hydrocarbon ultrasonic cleaning machine uses hydrocarbon solvents as cleaning media, combining the physical action of ultrasonic cavitation with the chemical action of hydrocarbon solvents to effectively clean workpieces under completely enclosed and vacuum negative pressure conditions. Then, it quickly dries through vacuum negative pressure, and the distillation regeneration device condenses and recovers the hydrocarbon solvents under vacuum negative pressure. The separated impurities can be separately discharged after collection.
經濟成本溶劑循環再生,全周期降本超50%
Economic cost solvent recycling regeneration, reducing costs by over 50% throughout the entire cycle
科爾設備搭載蒸餾再生係(xì)統,碳氫溶劑回收率高達(dá)98%。通過真空(kōng)負壓蒸餾技術,溶劑中的(de)雜質(zhì)(如金屬屑、油汙)被高效分離,潔淨溶劑可循環使用超200次,大幅減(jiǎn)少采購(gòu)與廢液處理支出。高效快速(sù)真空超聲(shēng)協同,複雜工件一次洗淨
The Kohl equipment is equipped with a distillation regeneration system, with a recovery rate of up to 98% for hydrocarbon solvents. Through vacuum negative pressure distillation technology, impurities (such as metal shavings and oil stains) in the solvent are efficiently separated, and the clean solvent can be recycled over 200 times, significantly reducing procurement and waste liquid treatment expenses. Efficient and fast vacuum ultrasonic collaboration, one-time cleaning of complex workpieces
針(zhēn)對盲孔、深(shēn)槽、精密縫隙等“清洗盲區”,科爾設備利(lì)用真空負壓技術排出工件內部空氣(qì),使碳氫溶劑深度滲透至每個(gè)細微部位,配合28-40kHz超聲波空(kōng)化效(xiào)應(yīng),30分(fèn)鍾即可瓦解頑固(gù)油漬、蠟質及金屬碎屑。
For the "cleaning blind spots" such as blind holes, deep grooves, and precision gaps, Kohl equipment uses vacuum negative pressure technology to exhaust the air inside the workpiece, allowing the hydrocarbon solvent to deeply penetrate into every subtle part. Combined with 28-40kHz ultrasonic cavitation effect, stubborn oil stains, wax, and metal debris can be dissolved in 30 minutes.
設備支持PLC控製多工位全自動流轉,從上下料到超聲粗洗、漂洗(xǐ)、風(fēng)切幹燥全流程自(zì)動化,適(shì)用於汽(qì)車軸(zhóu)承、手機蓋板(bǎn)等(děng)大批量精密(mì)工件清洗。
The equipment supports PLC controlled multi station fully automatic flow, from loading and unloading to ultrasonic rough washing, rinsing, air cutting and drying, and is suitable for large-scale precision workpiece cleaning such as automotive bearings and mobiles phones covers.
設備可配置拋動、滾動、過濾等功(gōng)能,加快(kuài)工件清洗速度,提高(gāo)表麵潔淨度。節能環(huán)保節能減排,助力綠色製造
The equipment can be configured with functions such as throwing, rolling, and filtering to accelerate the cleaning speed of workpieces and improve surface cleanliness. Energy conservation, environmental protection, energy saving, emission reduction, and support for green manufacturing
設(shè)備配備過濾循環係統(tǒng),實時分離汙液(yè)雜質,確保溶劑長期潔淨;真空環境下溶劑沸(fèi)點降(jiàng)至70-80℃,減少(shǎo)溶劑揮發及環(huán)境汙染風險,同時也減少了能源消耗,真正實現綠色清洗,助力企業輕鬆應對環保要求,避免因環保(bǎo)問題導致的生產阻(zǔ)礙和額外處罰。
The equipment is equipped with a filtration and circulation system to separate impurities from the wastewater in real time, ensuring long-term cleanliness of the solvent; The boiling point of solvents in a vacuum environment drops to 70-80 ℃, reducing the risk of solvent evaporation and environmental pollution, while also reducing energy consumption, truly achieving green cleaning, helping enterprises easily meet environmental requirements, and avoiding production obstacles and additional penalties caused by environmental issues.
臨「0」排放閉環處理(lǐ),嚴守環保紅線
Close loop treatment of zero emissions and strict adherence to environmental protection red lines
得益於(yú)高效蒸餾回收係統和真空密閉循(xún)環係統,碳氫(qīng)溶劑在 “清洗-蒸餾(liú)-回收-排廢” 全流程中得到最大程度的回收利(lì)用(yòng),蒸餾分離出的廢液集中(zhōng)收集處理(lǐ),接近零排放(fàng)。設備(bèi)標配氣體濃度(dù)檢測、二氧化碳自動滅火裝置與實(shí)時溫控係統,從(cóng)安全操作到合規排放全方位(wèi)守護,符合ISO14001、OHSAS18001要求。
Thanks to the efficient distillation recovery system and vacuum sealed circulation system, hydrocarbon solvents are maximally recovered and utilized in the entire process of "cleaning distillation recovery waste discharge". The waste liquid separated by distillation is collected and treated centrally, with nearly zero emissions. The equipment comes standard with gas concentration detection, carbon dioxide automatic fire extinguishing device, and real-time temperature control system, providing comprehensive protection from safe operation to compliant emissions, in compliance with ISO14001 and OHSAS18001 requirements.
適用領域
Applicable fields
汽車零部件、五金精密件、飛機零配件(jiàn),機車零件,電池(chí)殼(ké)、馬(mǎ)達殼、軸承、手機零配件等。
Automotive parts, precision hardware parts, aircraft spare parts, locomotive parts, battery cases, Mazda cases, bearings, mobiles phones spare parts, etc.
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公司:濟(jì)南科爾超聲波設備有限公司
熱線:18663767799
地址:山東省濟南市濟(jì)陽(yáng)區創業路與啟航(háng)街交叉口南40米