在高端裝備製造領域，重型鑄件（jiàn）因結構複（fù）雜、尺寸龐大，其內（nèi）腔及交叉孔隙的毛刺與殘渣清理始終是行業難題（tí）。專用（yòng）高（gāo）壓（yā）去毛刺清洗機通過創新流體動力學設計與智能化控（kòng）製，實現了對鑄件微米級殘渣的高效去除，顯著提升了產品合格率與生產節拍。

　　In the field of high-end equipment manufacturing, the removal of burrs and residues in the inner cavity and intersecting pores of heavy-duty castings has always been a challenge due to their complex structure and large size. The dedicated high-pressure deburring cleaning machine achieves efficient removal of micro scale residues in castings through innovative fluid dynamics design and intelligent control, significantly improving product qualification rate and production cycle.

　　高壓（yā）水射流技術突破

　　Breakthrough in High Pressure Water Jet Technology

　　設備核心采用超高壓往複式增壓係統（tǒng），可將自來水加壓至300-500MPa，形成直徑0.1-0.3mm的聚焦水射流。該射流在特定噴嘴（zuǐ）作用下產生空化效應，水（shuǐ）滴以超音速衝擊鑄件表麵，對硬度達HRC50的殘（cán）渣（zhā）實現剪切剝離（lí）。某航空發（fā）動（dòng）機機匣清（qīng）洗實驗顯示，單次作業殘渣去除率達98.6%，較（jiào）傳統工藝提升3倍效（xiào）率。

　　The core of the equipment adopts an ultra-high pressure reciprocating pressurization system, which can pressurize tap water to 300-500MPa, forming a focused water jet with a diameter of 0.1-0.3mm. The jet produces cavitation effect under the action of a specific nozzle, and water droplets impact the surface of the casting at supersonic speed, achieving shear peeling of residue with a hardness of HRC50. The cleaning experiment of a certain aircraft engine casing showed that the removal rate of single operation residue reached 98.6%, which is three times more efficient than traditional processes.

　　多軸聯動精準操控

　　Multi axis linkage precise control

　　針對（duì）複雜型腔結構，設備配置六軸（zhóu）聯動機械臂，結合激光（guāng）掃描（miáo）建模技術，可自（zì）動生成最優清洗路徑。機械臂重複定位精（jīng）度達±0.05mm，確保水射（shè）流精準穿透直徑（jìng）3mm的深孔（kǒng）。在某重型燃氣輪機葉片清洗中，該係統成功清除隱藏在1.2米深流道內的氧化皮，較（jiào）人工清理時間縮短85%。

　　For complex cavity structures, the equipment is equipped with a six axis linkage robotic arm, combined with laser scanning modeling technology, which can automatically generate the optimal cleaning path. The repeated positioning accuracy of the robotic arm reaches ± 0.05mm, ensuring that the water jet accurately penetrates deep holes with a diameter of 3mm. In the cleaning of a heavy-duty gas turbine blade, the system successfully removed the oxide scale hidden in the 1.2-meter deep flow channel, reducing the cleaning time by 85% compared to manual cleaning.

　　旋流分離與循環過（guò）濾

　　Cyclone separation and circulating filtration

　　為解（jiě）決殘渣回收難題，設備集成三（sān）級旋流分離裝置。含渣水流經一級切向入口產生螺旋運動，在離心（xīn）力（lì）作用（yòng）下，粒徑大於50μm的顆粒被甩（shuǎi）至錐壁並沉澱。二級聚結濾芯采用（yòng）梯度孔徑設計，逐級攔截微米級殘渣。三級反（fǎn）滲透膜（mó）過濾係統則（zé）確保循環水清潔度達（dá）NAS 6級，實現95%以上的水資源循環利用。

　　To solve the problem of residue recycling, the equipment integrates a three-stage cyclone separation device. The slag containing water flows through the first tangential inlet to generate spiral motion. Under the action of centrifugal force, particles with a diameter greater than 50 μ m are thrown to the cone wall and precipitate. The secondary coalescing filter adopts a gradient pore size design to intercept micron sized residues step by step. The three-stage reverse osmosis membrane filtration system ensures that the cleanliness of the circulating water reaches NAS level 6, achieving over 95% of water resource recycling.

　　智能檢測與閉環控製

　　Intelligent detection and closed-loop control

　　清洗過程搭載聲發射檢（jiǎn）測模塊，通過分析殘渣（zhā）剝離產（chǎn）生的（de）聲波信號，實（shí）時判（pàn）斷清洗終點。當特征頻段信號幅值衰減至（zhì）閾值時，係統自動切換至柔性衝洗模（mó）式，避免過洗損傷基體。某汽車變速箱殼體生產線數（shù）據顯示，該閉環控（kòng）製使單件清洗能耗降低40%，同時將表麵粗糙度控製（zhì）在Ra1.6μm以內。

　　The cleaning process is equipped with an acoustic emission detection module, which analyzes the sound wave signals generated by residue peeling to determine the cleaning endpoint in real time. When the amplitude of the characteristic frequency band signal decays to the threshold, the system automatically switches to flexible flushing mode to avoid damage to the substrate caused by over washing. According to data from a production line for a certain automobiles gearbox housing, this closed-loop control reduces energy consumption for single cleaning by 40%, while controlling surface roughness within Ra1.6 μ m.

　　環（huán）保與安全設（shè）計

　　Environmental Protection and Safety Design

　　設備采用全（quán）封閉防爆結構，清洗艙體耐壓等級達1MPa，配備可燃（rán）氣體濃度監（jiān）測（cè）與自動泄壓裝置（zhì）。廢水處理（lǐ）係統通過（guò）芬頓氧（yǎng）化與活性炭吸附，使（shǐ）化學需氧量（COD）排放濃度低於50mg/L，滿足國家一（yī）級排放標準。在某（mǒu）風電軸承製造企業應用中（zhōng），年危廢產生量減少200噸，環境效益顯著。

　　The equipment adopts a fully enclosed explosion-proof structure, and the pressure resistance level of the cleaning compartment reaches 1MPa. It is equipped with combustible gas concentration monitoring and automatic pressure relief devices. The wastewater treatment system uses Fenton oxidation and activated carbon adsorption to achieve a chemical oxygen demand (COD) discharge concentration below 50mg/L, meeting the national first-class discharge standard. In a wind power bearing manufacturing enterprise, the annual hazardous waste generation was reduced by 200 tons, resulting in significant environmental benefits.

　　應用（yòng）場景（jǐng）拓展

　　Application scenario expansion

　　該設（shè）備已成功應用於核電主泵殼（ké）體、礦山機械液壓閥塊等高端鑄件加工。某企業實（shí）踐表明，針對交叉孔隙率達35%的複雜鑄件，清洗節拍從傳統工藝的4小時縮短至25分鍾，產品（pǐn）一次交檢合格率從72%提升至99%。隨著3D砂型打印技術的普（pǔ）及，設備正拓展至增材製造鑄件的後處理領域。

　　This equipment has been successfully applied to high-end casting processing such as nuclear power main pump casing and mining machinery hydraulic valve block. Practice in a certain enterprise has shown that for complex castings with a cross porosity of 35%, the cleaning cycle has been shortened from the traditional 4-hour process to 25 minutes, and the first-time inspection pass rate of the product has increased from 72% to 99%. With the popularization of 3D sand printing technology, equipment is expanding into the post-processing field of additive manufacturing castings.

　　重型鑄（zhù）件專用高（gāo）壓去毛刺清洗機通過高壓水射流、智能控製（zhì）與環保技術的深度融合，重新（xīn）定義了精密鑄件清洗（xǐ）的技術標杆。其（qí）高效除渣能力不僅解決了行（háng）業痛點，更為智能製（zhì）造時代（dài）的鑄（zhù）件品質升（shēng）級提（tí）供（gòng）了關鍵裝備支撐。

　　The heavy-duty casting dedicated high-pressure deburring cleaning machine redefines the technical benchmark for precision casting cleaning through the deep integration of high-pressure water jet, intelligent control, and environmental protection technology. Its efficient slag removal capability not only solves industry pain points, but also provides key equipment support for the upgrading of casting quality in the era of intelligent manufacturing.

　　本文由高壓去毛刺清洗機（jī）友情奉獻（xiàn）.更多有關的知識請點擊:http://www.ahfanglei.com91污將會對您提出（chū）的疑問進行（háng）詳細的解答，歡迎您登錄網站留言.

　　This article is a friendly contribution from CNC high-pressure cleaning machine For more information, please click: http://www.ahfanglei.com We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message