高壓去毛刺清洗機憑借高壓水流的衝擊力，能快速清除工件表麵及內（nèi）腔的毛刺、碎屑等雜質，其高效除渣的關鍵在於對設備參數、清洗介質及操作方式的（de）精準把控，這些竅門直接影響著清洗效果與工件潔淨度。

　　The high-pressure deburring cleaning machine, relying on the impact force of high-pressure water flow, can quickly remove burrs, debris and other impurities on the surface and inner cavity of the workpiece. The key to its efficient slag removal lies in the precise control of equipment parameters, cleaning media and operation methods, which directly affect the cleaning effect and workpiece cleanliness.

　　壓力與流（liú）量的動態匹配是高效（xiào）除渣的基礎。不同材質、結構的工件需要適配不同的壓力參數（shù）：對於鋁合金、塑料（liào）等較軟材質的工件，過高的壓力可能導（dǎo）致表麵損傷，通常將壓力控製在 5-15MPa；而鋼鐵（tiě）等（děng）硬質材料工件，可提升至 20-30MPa 以增強衝擊力，確保毛刺剝離。同時，流量需與壓力協同調節，例（lì）如在清洗帶有深孔、盲孔的複雜工件（jiàn）時，需在保證壓力（lì）的前提下提高流量，使水流能充分（fèn）進入（rù）孔道深處，將碎屑帶出。實際操作中，可通（tōng）過逐步微調壓力旋鈕（niǔ），觀察工（gōng）件表（biǎo）麵的渣屑剝離狀態，找到既能（néng）除淨雜質又不損傷工件的最佳參數組合（hé）。

　　The dynamic matching of pressure and flow rate is the foundation for efficient slag removal. Workpieces of different materials and structures need to be adapted to different pressure parameters: for softer materials such as aluminum alloy and plastic, excessive pressure may cause surface damage, and the pressure is usually controlled within 5-15MPa; For hard materials such as steel workpieces, the pressure can be increased to 20-30 MPa to enhance the impact force and ensure burr removal. At the same time, the flow rate needs to be adjusted in conjunction with the pressure. For example, when cleaning complex workpieces with deep or blind holes, the flow rate needs to be increased while ensuring the pressure, so that the water flow can fully enter the deep hole and carry out the debris. In practical operation, the optimal parameter combination that can remove impurities without damaging the workpiece can be found by gradually adjusting the pressure knob and observing the slag peeling state on the surface of the workpiece.

　　清洗液（yè）的科學選擇與配比能強化除（chú）渣效果。清水雖可用於基礎清洗，但添加適量助劑能顯著提升效率：針對油（yóu）性切削液殘留的工（gōng）件，可加入中性乳化劑，增強水流（liú）對油汙的（de）乳化能力（lì），使（shǐ）附著的碎屑隨油（yóu）汙一同脫離；對於易氧化的金屬工件（jiàn），添加防（fáng）鏽劑的清洗液不僅能除渣，還能（néng）在工（gōng）件表麵形成保護膜，避免二次鏽蝕。清洗液的濃度需根據雜（zá）質汙染程度調（diào）整，濃度過高可能導致殘（cán）留物（wù）附著（zhe），過低則難以發揮助劑作用，通常以 3%-5% 的濃度（dù）為宜，且需定期（qī）更換以保持活性（xìng）。

　　The scientific selection and ratio of cleaning solution can enhance the slag removal effect. Although clean water can be used for basic cleaning, adding an appropriate amount of additives can significantly improve efficiency. For workpieces with residual oily cutting fluid, neutral emulsifiers can be added to enhance the emulsification ability of water flow on oil stains, allowing attached debris to detach with the oil stains; For metal workpieces that are prone to oxidation, cleaning solutions with rust inhibitors can not only remove slag, but also form a protective film on the surface of the workpiece to avoid secondary rusting. The concentration of the cleaning solution needs to be adjusted according to the degree of impurity contamination. If the concentration is too high, it may cause residue to adhere, while if it is too low, it may be difficult to exert the effect of an auxiliary agent. Generally, a concentration of 3% -5% is recommended, and it needs to be replaced regularly to maintain activity.

　　噴嘴類型（xíng）與角度的精準適配決定著水流的靶向性。扁平噴嘴適（shì）合清除平麵工件的表麵毛刺，其扇形水流能覆蓋較大麵積，提升清（qīng）洗速度；旋轉噴嘴通過高速旋轉產生螺旋狀水流（liú），適合深孔、交叉孔等複雜結（jié）構，水流在（zài）孔內形成（chéng）渦流，可將藏匿的碎屑衝刷出來；錐形噴嘴則適用於精密零件的局部強化清（qīng）洗（xǐ），集中（zhōng）的水（shuǐ）流能精準衝擊微小毛刺。安裝時需根據工件外形（xíng）調整噴嘴角度，例如清洗齒輪（lún）齒麵時（shí），將噴嘴傾斜 30°-45°，使水流方向與齒麵形成剪切力，更易剝離齒根（gēn）處的碎屑，避免（miǎn）直射導致的水流反彈帶走雜質不徹底。

　　The precise adaptation of nozzle type and angle determines the targeting of water flow. Flat nozzles are suitable for removing surface burrs on flat workpieces, and their fan-shaped water flow can cover a large area, improving cleaning speed; The rotating nozzle generates a spiral water flow through high-speed rotation, which is suitable for complex structures such as deep holes and cross holes. The water flow forms eddies inside the holes, which can flush out hidden debris; The conical nozzle is suitable for local reinforcement cleaning of precision parts, and the concentrated water flow can accurately impact small burrs. During installation, the nozzle angle should be adjusted according to the shape of the workpiece. For example, when cleaning the gear tooth surface, tilt the nozzle at an angle of 30 ° -45 ° to create a shear force between the water flow direction and the tooth surface, making it easier to peel off debris at the tooth root and avoiding incomplete removal of impurities caused by direct water flow rebound.

　　工件固定與清洗路徑的優化可減少清洗盲區。不規則工件需通過定製工裝夾具固定，確保在清洗過程中不晃動，同時使毛刺、渣屑聚集的部位完全暴露在水流覆蓋範圍內。對於批（pī）量清洗（xǐ）的工件，可采用分（fèn）層擺放（fàng）或旋轉工作台，讓每個工件（jiàn）都能均勻接受水流衝擊。清洗路徑的規劃同樣重要，例如清洗閥體類工件時（shí），應遵循 “先內腔後表麵、先孔道後平麵” 的順序，先利用高壓水流疏通內部通道，再處理外部殘留，避免內部衝出的碎屑二次附著在已清洗的表麵。

　　The optimization of workpiece fixation and cleaning path can reduce cleaning blind spots. Irregular workpieces need to be fixed with customized fixtures to ensure that they do not shake during the cleaning process, while fully exposing the areas where burrs and debris accumulate within the water flow coverage range. For batch cleaned workpieces, layered placement or rotating workbenches can be used to ensure that each workpiece can uniformly receive water flow impact. The planning of the cleaning path is equally important. For example, when cleaning valve body workpieces, the order of "inner cavity first, surface second, hole first, plane second" should be followed. First, high-pressure water flow should be used to clear the internal channels, and then external residues should be treated to avoid the secondary attachment of debris washed out from the interior to the cleaned surface.

　　清洗後的廢液處理與設備維護能保障持續高效。設備配備的過濾係統需定期清理，例如更換（huàn）濾芯、清（qīng）洗濾網，防止（zhǐ）截留的碎屑堵塞管路，影響水流壓力；對於含有大量金（jīn）屬碎屑的廢（fèi）液，可通過沉澱（diàn）、磁選等（děng）方（fāng）式分離雜質，既減少環境汙染，又能回收可利用的金屬顆粒。此外，每周需檢查高壓泵的（de）運行狀態，確保其輸出壓力穩定，同時對噴嘴進行磨損檢查，發現孔徑變大或（huò）變形時及時（shí）更換，避免（miǎn）因設（shè）備損耗導致的除渣效率下降。

　　The treatment of waste liquid after cleaning and equipment maintenance can ensure sustained efficiency. The filtering system equipped with the equipment needs to be regularly cleaned, such as replacing the filter element and cleaning the filter screen, to prevent trapped debris from blocking the pipeline and affecting the water flow pressure; For waste liquids containing a large amount of metal debris, impurities can be separated through precipitation, magnetic separation, and other methods to reduce environmental pollution and recover usable metal particles. In addition, the operation status of the high-pressure pump should be checked weekly to ensure stable output pressure. At the same time, the nozzle should be inspected for wear and tear. If the aperture becomes larger or deformed, it should be replaced in a timely manner to avoid a decrease in slag removal efficiency caused by equipment wear and tear.

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